Craftsmanship

Bhajana incorporates both traditional handwoven looms and modern techniques such as cutting-edge robo tufting and knitting. Our commitment to preserving the essence of handmade craftsmanship, combined with our embrace of technological advancements, distinguishes us as a leader in the industry.

Discover the Artistry and Innovation Behind Our Rugs

Our Weaving Techniques and Infrastructure

Our weaving mixees traditional handloom methods with modern machines, allowing for both custom and large-scale production. Skilled artisans provide diverse patterns and textures to suit your requirements.

What These Techniques Bring to You
Each weaving method offers a distinct texture, feel, and price point.
This approach allows us to serve a diverse clientele, from individuals desiring exclusive, artisanal pieces to businesses needing bulk export orders.

Hand Tufting

Artisans use a hand-operated tufting gun to insert yarn into a stretched canvas, following a design outline. This allows free-form shapes, texture changes, and pile variation.

Production capabilities:
• Suitable for custom rugs
• Average capacity: around 800–1,000 m² per month per line

Pitloom and Frame looms

Traditional pitloomas or frame looms where warp and weft are interlaced by hand.

Production capabilities:
• Best suited for jute, wool, cotton, and blended yarns
• Ideal for handmade flatweaves and textured patterns
• Output capacity: approximately 4000–6000 m² per month

Handlooms

A manual loom technique used to produce clean, structured flatweaves or low-pile constructions.

Production capabilities:
• Suitable for high-volume flatweave programs (broadloom programs)
• Allows custom size
• Common materials: cotton, wool, recycled PET, viscose
• Monthly capacity: 3,000–3,500 m²

Machine Tufting

utomated machines replicate designs with precision, creating consistent cut or loop piles. Used mainly for large volumes with repeat patterns and uniform texture.

Production capabilities:
• High output capacity: 5,000–6,000 m² per month
• Famous among,  retail programs
• Ensures consistent color and pile uniformity

Robo Tufting

A digital tufting system using robotic arms that follow CAD-based designs for precise, detailed artwork. It bridges handmade character with automated accuracy.

Production capabilities:
• Suitable for design development and small-batch runs
• Output capacity: around 1,500–2,000 m² per month

Circular Knitting

A seamless process that continuously cuts/loops yarn to create stretchable and uniform surfaces.

Production capabilities:
• Suitable for lightweight, flexible fabric constructions
• Continuous widths up to 5.2 m
• Monthly output: 2,500–3,000 m²
• Used mainly for volume and fast turnaround programs